Custom Cable Assembly and Wire Harness Manufacturing
Custom cable assemblies and wire harnesses for equipment OEMs and existing cable harness manufacturers. Our engineers work with your team to develop a design for the complete system, or manufacture to your approved drawings. No minimum order quantity, with Spartan support across North and South America and manufacturing by Radbon in Taiwan.
Specifications at a glance
| Workmanship class | IPC/WHMA-A-620 QML Class 3 (high performance electronic products) |
|---|---|
| Connectors | Military circular, MIL-DTL-55302F, MIL-C-24308C (D-subminiature), MIL-DTL-55116, and other MIL standard connectors |
| Operating temperature | −55 °C to +200 °C depending on wire and jacket selection |
| Harness length | Fuselage cable example: 60 m |
| Shielding | Anti-EMI protection, customized braiding; EMI, RFI, and EMP protected wire options |
| Build models | Built to print, made to spec, design to cost, prototype, engineering collaboration |
| Volume | No minimum order quantity; prototypes through recurring production |
| Quality system | Radbon holds AS9100D, ISO 9001 and ISO 27001; project workmanship requirements are confirmed separately |
For OEMs and cable harness manufacturers
We support equipment OEMs developing products and cable assembly or wire harness manufacturers seeking subcontract production. Start with the quantity your project needs; there is no minimum order quantity.
Our engineering team can work with your engineers to develop an assembly suited to the complete system. Share the electrical interfaces, routing space, operating environment and requirements for inspection and documentation.
Build to your drawings or requirements
Manufacturing options include build-to-print, made-to-spec, design-to-cost, prototyping and engineering collaboration. Share your drawing package or initial requirements, including quantities and the operating environment.
Workmanship and inspection
Inspection standards include IPC-A-620 Class 3, IPC-J-STD-001 Class 3, IPC-A-610 Class 3 and NASA-STD-8739.4. Radbon holds IPC/WHMA-A-620 QML Class 3 qualification. Confirm the acceptance criteria applicable to your order.
Specialized cable solutions for your equipment
A specialized assembly combines electrical interfaces with the routing, protection and maintenance requirements of the complete equipment. Radbon engineers can review custom branch layouts, connector interfaces, shielding and material options alongside your team.
MIL-SPEC wire and connectors are selected against the exact specifications in your drawing package. Agree on workmanship, inspection and test criteria for the finished assembly before production.
Materials and construction
Construction options include lightweight materials, fiberglass heat protection, anti-EMI protection, customized braiding and complex branching harnesses. Wire and cable families include M22759, M81044, M27500, M16878, M24640, SAE-AS85485 and M17. Availability and suitability depend on the specific material selected.
Testing and traceability
Radbon performs 100% inspection and provides barcode-based material control, a traceability matrix and stored test data. Electrical and environmental testing are also available. Include your test conditions and required records with the inquiry so the scope can be confirmed.
Application examples
Aviation examples include engine, pylon, control-unit and fuselage cables, including a 60 m fuselage harness. Other applications include rocket harnesses, marine systems and land-vehicle interconnections.
Marine and naval cable assemblies
Frequently asked questions
Can you work from our drawings?
Yes. Build-to-print manufacturing and design collaboration are available. Share your drawings or initial requirements for review.
Is there a minimum order quantity?
No. Share your quantities, drawing status and schedule so we can prepare a project-specific quotation.
Which workmanship standards apply?
Inspection standards include IPC Class 3 and NASA-STD-8739.4. Radbon holds IPC/WHMA-A-620 QML Class 3 qualification. Confirm the specific acceptance requirements with your quotation.
What documentation is available?
Specify the inspection, test and material records you need. Stored test data and material traceability are available; confirm deliverables for your order.
How quickly will you respond?
Spartan acknowledges inquiries within one business day. A technical quotation follows review of your requirements.
Related capabilities
Contact Us
Tell us about your project and we will reply within one business day.
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