UAV and Drone Wire Harness Manufacturing
Lightweight, high-temperature cable assemblies are available for drones, helicopters and fixed-wing aircraft, with EMI shielding and aerospace-grade materials. Share your platform, routing, electrical and environmental requirements for review.
Specifications at a glance
| Platforms | Drones, helicopters, and fixed-wing aircraft |
|---|---|
| Construction | Lightweight, high-temperature cable assemblies with qualified aerospace-grade materials |
| Wire | Lightweight, flexible MIL-SPEC wire, including M22759 and M27500 families |
| Ratings | Aviation examples: −55 °C to +200 °C and 600/1000 V AC; confirm the selected assembly |
| EMI | EMI shielding; EMI, RFI, and EMP protected wire options |
| Vibration and shock | MIL-STD-810G Methods 514.6/514.7 vibration and 516.6/516.7 shock |
| RF onboard | Coaxial assemblies with connector interfaces up to 110 GHz; confirm the complete assembly rating |
| Workmanship class | IPC/WHMA-A-620 QML Class 3; NASA-STD-8739.4 crimping and harnessing |
Materials and routing
Lightweight materials, anti-vibration features, anti-EMI protection and MIL-SPEC wire and cable families support aviation cable assemblies. Send your weight, routing and material requirements for engineering review.
Testing requirements
In-house testing includes pull-force and bending tests. Vibration and shock testing can follow MIL-STD-810 methods; confirm the scope and test location. Specify your test profile and acceptance criteria.
RF and ground equipment
RF cable, E-Box assembly, and cable or module applications for ground vehicles, radar stations and mobile command posts are also available. Include any related assemblies in your inquiry.
Engineering and prototypes
Prototyping, engineering collaboration and high-mix, low-volume manufacturing are available. Share the drawing status, quantities and schedule so the project can be reviewed.
Frequently asked questions
Which platforms do you support?
Drones, helicopters and fixed-wing aircraft.
Can Radbon review shielding requirements?
EMI shielding is available for aerospace applications. Include the electrical interfaces and required performance in your inquiry.
Are the temperature and voltage ratings universal?
No. These are aviation examples; confirm the rating of the selected materials and finished assembly.
Is there a minimum order quantity?
No. Share your quantities, drawing status and schedule so we can prepare a project-specific quotation.
Related capabilities
Share your aircraft harness requirements
Send the platform, routing space, weight requirements, quantities and required tests.
Need an NDA before sharing details? Request an NDA