Box Build and Electronics Enclosure Assembly
Radbon provides E-Box, PCB and cable assembly services, enclosure machining and E-Box testing. Power products range from 5 W to 1500 W. Share your enclosure, electrical and test requirements for a project-specific review.
Specifications at a glance
| Scope | Box build and full integration: enclosure, internal harness, PCBA, power conversion, panel connectors, test |
|---|---|
| Power conversion | 5 W to 1500 W across AC/DC, DC/DC, and DC/AC topologies |
| EMI and EMC | MIL-STD-461 test reference; confirm applicable methods and scope |
| Environmental | MIL-STD-810 test reference; confirm conditions, methods and scope |
| Protective finishes | MIL-I-46058C conformal coating, MIL-STD-1547B corrosion treatment, MIL-C-83286B paint |
| Power standards | MIL-STD-704F, MIL-STD-1275D |
| Panel interfaces | MIL-DTL-55302 (VME), MIL-C-24308 D-subminiature, MIL-DTL-55116 radio audio, other MIL standard connectors |
| PCBA | PCB assembly to 460 × 510 mm, IPC-A-610 Class 3 |
| Machining | 5-axis CNC machining center, 15,000 rpm spindle |
| Quality system | AS9100D, ISO 9001, ISO 27001 (held by partner Radbon) |
Enclosure, boards and wiring
5-axis CNC machining, PCB assembly and cable assembly support integrated enclosure builds. PCB assembly supports boards up to 460 × 510 mm, DIP and SMT processes, BGA rework, and inspection methods including ICT, AOI, J-TAG and SPI.
Subsystem standards
Subsystem designs may reference the specifications below. Their inclusion does not mean every box build is qualified to every listed standard. Confirm the applicable revision, methods and acceptance limits for your order.
| Item | Specification |
|---|---|
| EMI and EMC | MIL-STD-461 |
| Environmental | MIL-STD-810 |
| Conformal coating | MIL-I-46058C multilayer military conformal coating |
| Aluminum corrosion treatment | MIL-STD-1547B |
| External painting | MIL-C-83286B |
| Printed circuit board | MIL-S-13949/5 Class V, IPC-4101 |
| Connectors | MIL-DTL-55302F Class I (VME), MIL-C-24308C Class I (D-subminiature), other MIL standard connectors |
| EMI gaskets | MIL-R-6130C |
| Fans | MIL-B-23071C, MIL-B-28873 |
| Power | MIL-STD-704F and MIL-STD-1275D power supply, MIL-E-7016F aircraft electric load |
| Components | MIL-STD-202 |
| Fasteners | AISI 316 (A4) screws, inserts, and accessories |
Power products
Power products include AC/DC power supplies, DC/DC converters and DC/AC inverters from 5 W to 1500 W. Share your input, output and integration requirements so the appropriate product can be reviewed.
Inspection and test scope
An E-Box test station is available, and subsystem designs reference MIL-STD-461 and MIL-STD-810. Specify your required tests and documentation. Applicable methods, test location and deliverables need confirmation for the project.
Engineering and prototypes
Engineering support includes design-to-cost, build-to-print, made-to-spec, prototyping and design collaboration. Send your drawings or initial electrical and mechanical requirements to start the review.
Frequently asked questions
Does Radbon offer full box builds?
Yes. Radbon provides E-Box assembly, cable assembly and PCB assembly, with machining and E-Box testing. Confirm the scope of your build with the quotation.
Are MIL-STD-461 and MIL-STD-810 supported?
MIL-STD-461 and MIL-STD-810 are subsystem design references. Their use does not establish qualification of a particular product; the required methods, limits and evidence must be agreed for your project.
What power range is available?
Power products range from 5 W to 1500 W across AC/DC, DC/DC and DC/AC categories.
Is there a minimum order quantity?
No. Share your quantities, drawing status and schedule so we can prepare a project-specific quotation.
Related capabilities
Share your box build requirements
Send your enclosure drawings, electrical requirements, quantities and required tests.
Need an NDA before sharing details? Request an NDA